Turn distorted, bowed and wavy sheet and plate into flat, dimensionally stable parts. A roller-leveling system works the material through a series of rollers so that flatness is consistent across the whole surface.
Every sheet carries internal stresses from the rolling mill and from thermal cutting. Leveling redistributes and relieves these stresses so parts stay flat and stable during and after further processing.
Stress-relieved, flat material does not spring, warp or twist when it is cut, machined or welded. This protects downstream accuracy and eliminates the scrap and rework caused by moving parts.
Typical sheet metal deburring and edge preparation use cases.
Level sheet and plate before or after thermal cutting so that finished parts lie perfectly flat. Removing bow, wave and twist keeps cut contours accurate and parts ready for immediate assembly.
Flatten heavy plate that arrives bowed or stressed from the mill. A robust roller leveler with sufficient roller diameter and drive power straightens thick sections that lighter machines cannot handle.
Relieve internal stresses before machining so that parts do not distort as material is removed. Stable, stress-free blanks hold their tolerances through milling, drilling and finishing.
Produce flat, stable blanks for high-accuracy components where flatness directly affects fit and function. Consistent leveling protects the quality of everything built from the material afterwards.
Start fabrication from flat, stress-relieved material to reduce distortion during welding. Flatter input parts mean straighter assemblies and far less time spent correcting warped work.
Deliver flat panels for architectural, enclosure and visible applications where any wave or bow is immediately obvious. Precise leveling gives a clean, professional final appearance.
Recipe-controlled, servo-adjusted and line-ready deburring automation options.
A series of upper and lower work rollers flexes the material repeatedly to break down internal stresses. More rollers give finer, more consistent flatness across a wider range of thicknesses.
Motorised, servo-controlled roller adjustment sets the exact leveling gap for each thickness. Precise, repeatable settings remove guesswork and keep results identical from part to part.
Store and recall leveling settings for each material and thickness. Repeat jobs load instantly with the proven parameters, protecting your process know-how and saving setup time.
A rigid frame and powerful drive transmit the force needed to level thick and high-strength material without deflection, so flatness is maintained even under heavy load.
Measurement of the incoming and outgoing material helps set and verify the leveling result, giving documented, repeatable flatness rather than trial and error.
Feeding tables, conveyors and connection to cutting lines let the leveler run inline. Material flows through automatically for higher throughput and single-operator handling.
Positioning Via 4 Linear Guides
Our machine uses four independent pistons to manage the leveling gap, allowing for precise sheet processing with a tight tolerance of just 0.1mm.
PC Control
Serving as the brain of the machine, our PC-controlled touch screen provides a complete overview of the entire leveling process. It tracks every critical detail in real-time, giving operators full control and instant visibility into the machine's performance at a single glance.
Servo-Hydraulic System
In large machines, servo-hydraulic systems eliminate wear and backlash issues found in mechanical drives, delivering superior performance. They provide instant response and strong precise control even under high and large loads, ensuring efficiency and durability beyond traditional systems.
Overload Protection
This feature works by constantly monitoring the roller drive motor torque and hydraulic pressure sensors in real time. If the system detects a mismatch usually caused by a thickness input error it instantly intervenes to prevent an overload, ensuring the machine stays in peak condition for years.
Leveling Gap Control
The machine is equipped with a high-performance servo-hydraulic system that actively manages the leveling gap with extreme precision. It ensures the gap remains perfectly constant as the material passes through the rollers, resisting any deflection to deliver uniform flatness across every part.
Recipe System
The integrated recipe system allows operators to save and load specific processing parameters for every part, ensuring consistent quality across different batches. By automating these settings, the system eliminates manual input errors and prevents potential machine damage caused by incorrect operator adjustments.
This mechanism is designed to ensure uniform use of the rollers across their entire width, allowing parts to be processed not just along a specific line, but distributed over the full width of the roller. As a result, load distribution on the rollers is balanced, wear occurs more evenly, and maintenance intervals are extended. Offered as an optional feature, this provides a significant advantage in terms of both consistent performance and extended equipment lifespan.
With TFON Autoroll, Automatic Roller Ejection System, the rollers are automatically ejected outwards, allowing you to clean the rollers in an easier manner. Thus, time efficiency increases while occupational safety is ensured.
Barcode Scanner System, ScanSync shortens the process of preparing for processing by scanning barcodes that users prepare and define in the part data system. By scanning the barcode, it automatically adjusts the values in the machine interface, saving time and preventing operators from entering incorrect values.
TFON SoftTouch system prevents crushing of sharp-edged parts and ensures perfect leveling.
Caliper Reader - Caliper Assisted Thickness Measuring System, CaliSync technology ensures that the correct thickness values are accurately transferred to the machine, speeding up the measurement input process and preventing operators from inputting incorrect data.
The optional front and rear conveyors with speed adjustable in synchronization with the machine, ensure fast and orderly feeding of parts and are also ideal for handling long components.
Configuration-based quoting depends on production requirements rather than a single list price.
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