2510 Series
Abrasive Belt Width and Length (mm)
Material
Material Thickness (mm)
Max. Material Width (mm)
Min. Material Width (mm)
Max. Material Weight (kg)
Table Width (mm)
How TFON Deburring and Edge Rounding Machines Work
Select a processing sequence for the burr, edge and surface condition of your parts.
Select the Process by the Incoming Part
TFON Surfacer® deburring and edge rounding machines are configured to process burrs, sharp edges, slag, oxide layers and surface imperfections on cut or punched metal parts. The machine family combines different processing stations so manufacturers can select the sequence required for laser-cut sheet, punched components, plasma-cut parts, oxy-fuel-cut plate and other verified applications.
The purpose is not only to remove visible burrs. A suitable process can also prepare edges for safer handling, coating, welding, bending or assembly. The correct machine depends on the cutting method, material, part dimensions, thickness, burr severity, required edge result and production volume.
For repeat production, saved settings and material flow, explore automatic deburring machines. For low-volume work, prototypes and varied parts, compare manual deburring and edge rounding machines.
Review brush deburring configurations for edge and contour treatment, or explore material-specific guidance for aluminum deburring and stainless steel deburring.
Deburring and Edge Rounding Process
Processing stages depend on the selected machine configuration.
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C Heavy Deburring -
B Deburring -
R Edge Rounding -
R Oxide Removal -
F Finishing
Advanced filters
Max. Material Width (mm)
Processes
Compare TFON Surfacer Models
Compare published model specifications and confirm the required station configuration with TFON.
3013 Series
Abrasive Belt Width and Length (mm)
Material
Material Thickness (mm)
Max. Material Width (mm)
Min. Material Width (mm)
Max. Material Weight (kg)
Table Width (mm)
Special Projects
Tailor-made Machines According to Your Needs
BBBB-3013
RRBC-3013
RBCF-3013
RRCF-3013
Machine Features and Control Systems
Explore the available control, protection and handling features.
IProtect
Overload Protection
Equipped with Intelligent Overload Protection, the system monitors motor torque to detect abnormal resistance caused by thickness variations. It instantly reacts to discrepancies between the actual material and the screen settings, safeguarding the abrasive belt and contact drum from damage.
AutoSwing
Electropneumatic Oscillation Control
The Electropneumatic Oscillation Control provides a steady oscillating motion that prevents the abrasive belt from tracking off the drums. This ensures belt stability and extends the service life of the consumables.
AcTFON
Independent Station Movements
The Independent Station Movement system is our most distinctive engineering advantage. Unlike competitors who adjust thickness by moving the entire conveyor, our system utilizes independent servo-controlled stations that move vertically while the conveyor remains at a fixed height. This ensure maximum stability and allows for seamless integration into automated production lines.
T-Servo
Servo Position Control
The Servo Position Control system ensures high-precision movement of the stations with an accuracy of 0.1 mm. This level of control guarantees consistent results across different batches and allows for ultra-fine adjustments to achieve the perfect finish.
PART TRACK
Recipe System
The PartTrack Recipe Storage System is a solution designed for customers with a wide variety of parts. It stores part processing data in the machine’s memory, enabling easy access whenever needed. Instead of entering values one by one, it allows users to simply select the part name with a single touch, thereby increasing processing speed and efficiency.
THE EYE
Automatic Laser Thickness Measurement
The Automatic Laser Thickness Measurement system detects the material thickness and automatically updates the machine settings. This eliminates manual measurement errors and ensures a rapid, foolproof setup for every workpiece.
GATEWATCH
Thickness Error Prevention System
Equipped with a mechanical sensing system, the Overload Protection utilizes a limit switch located above the pressure roller to detect thickness anomalies instantly. If a part exceeds the thickness value entered on the screen, the system triggers an immediate halt to safeguard the abrasive belt and rubber-coated drum from impact damage.
VTOUCH
Touch screen
The user-friendly Touch Screen Control Panel allows for easy management of all machine parameters from a single station. It enables precise adjustments of station heights and conveyor speeds while enhancing operational efficiency through real-time monitoring and diagnostic alerts.
Deburring Machine Options and Line Integration
Image Processing Technology
TFON Image Processing Technology — Tfon Imagener® enables you to monitor all critical data in your production processes instantly. Equipped with advanced image processing technology, key parameters such as weight, processing area, production efficiency, and operational performance can be tracked in real time, making your processes more transparent and easier to control. With its infrastructure that can integrate seamlessly with ERP and other production tracking systems, data is automatically transferred to digital platforms, allowing your production processes to be monitored end-to-end. This enables you to manage your operations more efficiently and make more accurate decisions by analyzing your production performance.
Balanced Feeding Unit
TFON Balanced Feeding Unit — thanks to the colored lights integrated into the machine’s conveyor inlet, the operator is visually guided to feed the part from the position that is most suitable for balanced consumption of consumables. This system ensures even distribution of consumable usage, especially in multi-part processing operations; it prevents unnecessary wear and waste, optimizes workflow, and increases overall production efficiency.
Automatic Calibration
TFON Automatic Calibration — Precision Calibration System for flap wheel station PreciFlap automatically performs station calibration. It informs the user about the remaining life of the flap wheel in percentage with flap wheel sander life tracking. It solves calibration-related problems by continuously monitoring the length of the mop brushes in the machine.
Caliper Reader System
TFON Caliper Reader System — Caliper Assisted Thickness Measuring System CaliSync technology ensures that the correct thickness values are accurately transferred to the machine, speeding up the measurement input process and preventing operators from inputting incorrect data.
Barcode Scanner System
TFON Barcode Scanner System — ScanSync shortens the preparation time for machining by scanning barcodes that users have prepared for parts and saved in the part data system. ScanSync reads the barcode and automatically makes the necessary adjustments to the values on the machine interface, saving time and preventing operators from entering incorrect values.
Motor-Driven Feeding Conveyor
TFON Motor-Driven Feeding Conveyor — designed to work in full integration with the machine, the motorized feeding conveyor offers height and speed adjustments perfectly synchronized with the machine. There are two conveyors, one at the front and one at the rear, each 1500 mm in length. Conveyor length can be increased or decreased according to production requirements.
Return Conveyor System
TFON Return Conveyor System — the return conveyor ensures that parts are transferred safely and efficiently to the operator’s side after processing. Height and speed adjustments work in perfect sync with the machine, enabling uninterrupted flow. Supports the ergonomic collection of both small and medium-sized parts.
Side-Shifting Conveyor
TFON Side-Shifting Conveyor — Side Shifting Conveying System carries processed parts out of the machine, where sensors detect their arrival and automatically activate the side-shifting conveyor belt. The parts are then transferred onto the return conveyor and brought back to the operator for easy unloading. It offers an efficient alternative to U-shaped return conveyors for layouts where floor space is limited, while supporting smooth material flow, reducing manual handling, and improving operator convenience.