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Application reference

After laser cutting and punching

Deburring laser cut and punched parts means removing the burr, softening the sharp edge and, on oxygen-cut steel, cleaning the cut-edge oxide before the part goes to bending, welding or coating. Two parts from the same sheet can need different treatment. The smallest slot, the visible face or the burr direction often decides the route.

Sheet cross-sectionProjecting burr
  • The projecting material at the lower right is the burr.
  • The dashed line marks the intended cut edge.
Schematic illustration. Not to scale; not a machine setting or measured production result.

Sort by the work the part needs

Grouping a mixed batch only by thickness can conceal important differences. Identify the cutting or punching process, which face carries the burr, the smallest opening to be treated and whether the original face must remain visible.

For punched parts, include the punch-exit side in the inspection. For laser-cut parts, examine pierce points and small internal contours as well as long edges. Identify the assist gas when cut-edge oxide is part of the problem.

Give each requirement a place in the route

  1. Remove the projecting material. Inspect where the burr is attached and whether the tool reaches that location.
  2. Create the required edge profile. Add this stage when a burr-free but sharp corner is insufficient.
  3. Address the cut face if required. Oxide removal is a separate need from softening the upper rim.
  4. Finish the visible face when specified. Control grain direction and protect the result during handling.

This is a list of possible tasks, not a requirement to run every part through four operations. Remove a stage when the drawing and incoming condition do not require it.

Choosing a Laser Cut Parts Deburring Machine

A laser cut parts deburring machine has to handle fine burrs, sharp edges, small internal contours and, on oxygen-cut steel, edge oxide, often on thin sheet that should not lose material from the face. On TFON Surfacer® machines this usually means a belt station for the burr, followed by a brush station for the edge and the oxide.

TFON machines for laser-cut and punched parts
Part conditionTFON configuration
Burr and sharp edge after laser cutting or punchingTF-RB-2510: 1000 mm deburring machine or TF-RB-3013: 1300 mm deburring machine
Burr-free laser parts that need a radius or oxide removalTF-R-3013: 1300 mm edge rounding machine
Visible stainless steel or aluminum panelsTF-RBF-3013: 1300 mm deburring and finishing machine
Prototypes, rework and very mixed small batchesManual deburring machines

Parts must be at least 50 × 50 mm, depending on the holding method and geometry, and aluminum and austenitic stainless parts are held by vacuum. For repeat batches with frequent part changes, the automatic deburring machine page covers recipes and thickness measurement.

Choose a trial batch that represents production

Include the smallest part, the most restricted contour and a part with the most demanding visible face. Also include a normal production part; an extreme sample alone may not represent the everyday workload.

Keep the identification with each sample. Record material, dimensions, orientation and the incoming condition so that a result from one part is not mistakenly applied to another. Protective film, if present, belongs on the trial record too.

Count finished parts, including handling

Estimate output using the complete route: loading, processing, unloading, turning, additional passes and inspection. If the job mix changes frequently, setup and sorting time can matter as much as conveyor travel.

For an illustrative calculation, 300 mm of travel at 2 m/min takes 9 seconds. That number is only travel time for that distance. It excludes the machine's processing path, spacing between parts and every handling task, so it is not a pieces-per-hour claim.

Suitable TFON models

Frequently asked questions

Can we process a mixed batch with one setting?

Yes, if the parts need the same edge treatment. If they differ, the recipe system is used: the saved setting for each part type is recalled, so the machine does not have to be set up again by hand.

Can parts with protective film be processed?

That depends on the type of film and the processing stage, and it is established in a sample trial. Film details should always be added to the trial record.

Why is the punch-exit side inspected separately?

Because in punching the burr typically forms on one face and in one direction. Looking only at the upper face can mean missing the face that carries the burr altogether.

Discuss the part you need to process

Share the material, drawing and incoming condition, including the edge or face that must change.

Discuss a mixed-part batch