Material
Steel, Aluminum and Stainless Steel
TFON Surfacer® TF-R-2510
The TF-R-2510 is a 1000 mm edge rounding machine for burr-free laser-cut parts; its brush stations round sharp edges and remove oxide from the cut edges. Oxide layers and sharp edges are two common issues on laser-cut parts before coating. The TFON Surfacer® TF-R-2510 addresses both: its brush stations round the edges and remove oxide from the cut edge surfaces. It works on parts up to 1000 mm wide, up to 120 mm thick depending on the application, and up to 500 kg, with 6 brushes of Ø300 mm. It suits production of burr-free cut parts that have an edge and oxide requirement before coating.
Maximum Material Thickness
Up to 120 mm — subject to application review
Max. Material Width (mm)
1000
Minimum Part Size (mm)
50 × 50 (subject to holding method and part geometry)
Max. Material Weight (kg)
500
Table Width (mm)
1000
Conveyor Speed (m/min)
0,6 - 4,0
Part Holding System
Vacuum and/or Magnetic
Required Compressed Air (bar)
Minimum: 4
Screen
SIEMENS - 7” Touch Screen
Quantity of Flap Wheels
6
Flap Wheel Diameter (mm)
Ø300
Flap Wheel Length (mm)
400
Flap Wheel Speed (rpm)
300 / 960
Abrasive Belt Width and Length (mm)
1030X1820
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Overload Protection
Electropneumatic Oscillation Control
Independent Station Movements
Servo Position Control
Recipe System
Automatic Laser Thickness Measurement
Thickness Error Prevention System
Touch screen
IProtect
Equipped with Intelligent Overload Protection, the system monitors motor torque to detect abnormal resistance caused by thickness variations. It instantly reacts to discrepancies between the actual material and the screen settings, safeguarding the abrasive belt and contact drum from damage.
AutoSwing
The Electropneumatic Oscillation Control provides a steady oscillating motion that prevents the abrasive belt from tracking off the drums. This ensures belt stability and extends the service life of the consumables.
AcTFON
The Independent Station Movement system is our most distinctive engineering advantage. Unlike competitors who adjust thickness by moving the entire conveyor, our system utilizes independent servo-controlled stations that move vertically while the conveyor remains at a fixed height. This ensure maximum stability and allows for seamless integration into automated production lines.
T-Servo
The Servo Position Control system ensures high-precision movement of the stations with an accuracy of 0.1 mm. This level of control supports consistent results across different batches and allows for ultra-fine adjustments to achieve the perfect finish.
PART TRACK
The PartTrack Recipe Storage System is a solution designed for customers with a wide variety of parts. It stores part processing data in the machine’s memory, enabling easy access whenever needed. Instead of entering values one by one, it allows users to simply select the part name with a single touch, thereby increasing processing speed and efficiency.
THE EYE
The Automatic Laser Thickness Measurement system detects the material thickness and automatically updates the machine settings. This eliminates manual measurement errors and ensures a rapid, foolproof setup for every workpiece.
GATEWATCH
Equipped with a mechanical sensing system, the Overload Protection utilizes a limit switch located above the pressure roller to detect thickness anomalies instantly. If a part exceeds the thickness value entered on the screen, the system triggers an immediate halt to safeguard the abrasive belt and rubber-coated drum from impact damage.
VTOUCH
The user-friendly Touch Screen Control Panel allows for easy management of all machine parameters from a single station. It enables precise adjustments of station heights and conveyor speeds while enhancing operational efficiency through real-time monitoring and diagnostic alerts.
Machine Station Configurations
Machine Stations
-
R Edge Rounding
TFON Processing Examples
Review the example alongside the material, tooling and acceptance conditions for your application.
After
Before
Consumables for TFON Surfacer
Surfacer Series Consumables
Edge Rounding Brush
Size (mm)
Ø270x250
Grit Value
60-400
Size (mm)
Ø300x400
Grit Value
60-400
Size (mm)
Ø350x490
Grit Value
60-400
Consumable life depends on the material, incoming edge, contact conditions and duty cycle. Record wear and accepted edge quality under the conditions of the application.
Oxide Removal Brush
Size (mm)
Ø250 / 300
Weight (kg)
3,1kg
Width (mm)
Ø270 / 400
Bore (mm)
Ø74,5
The flexible wire tool is used to work accessible cut-edge surfaces. Inspect the cleaned face and tool wear under the conditions of the application.
Which job does this machine solve?
Model code: TF-R = R (Edge Rounding). 2510 stands for the machine body with 1000 mm working width.
- Rounds sharp edges on burr-free cut parts and cleans the oxide layer from the edge surfaces.
- 1000 mm working width and 500 kg part weight capacity; thickness up to 120 mm depending on the application.
- Saved recipes and servo-controlled station movement: select the part type and the machine sets itself. T-Servo station positioning works with 0.1 mm accuracy.
- Vacuum and/or magnetic holding system; minimum part size 50 × 50 mm.
- A feed speed of 0.6 to 4.0 m/min lets you match the feed to the part and the acceptance criteria.
Frequently asked questions
Are both faces of the part processed on this machine?
Standard processing is on one face. For the other face, the part is turned over and passed through a second time.
Which cutting processes is the TFON Surfacer® TF-R-2510 suited to?
The TFON Surfacer® TF-R-2510 is suited to laser-cut and punched parts. It has no separate deburring station, so parts are expected to arrive burr-free. For parts with burrs, the TF-RB models are the reference.
What is the minimum part size?
50 × 50 mm. This value depends on the holding method and the part geometry.
Which consumables are used?
The consumables used on the TFON Surfacer® TF-R-2510 are: Edge Rounding Brush and Oxide Removal Brush. If stainless steel is processed, consumables separate from those used for carbon steel are required.
How It Compares With Sibling Models
| Model | Working width (mm) | Thickness | Stations |
|---|---|---|---|
| TF-R-2510 (this page) | 1000 | Up to 120 mm — subject to application review | R Edge rounding |
| TF-R-3013: 1300 mm edge rounding machine | 1300 | Up to 120 mm — subject to application review | R Edge rounding |
| TF-RB-2510: 1000 mm deburring machine | 1000 | Up to 120 mm — subject to application review | R Edge rounding · B Deburring |
| TF-RB-3013: 1300 mm deburring machine | 1300 | Up to 120 mm — subject to application review | R Edge rounding · B Deburring |
| TF-RBC-2510: 1000 mm slag removal and deburring machine | 1000 | Up to 120 mm — subject to application review | R Edge rounding · B Deburring · C Heavy deburring |
| TF-RBC-3013: 1300 mm slag removal and deburring machine | 1300 | Up to 120 mm — subject to application review | R Edge rounding · B Deburring · C Heavy deburring |
| TF-RBF-2510: 1000 mm deburring and finishing machine | 1000 | Up to 120 mm — subject to application review | R Edge rounding · B Deburring · F Satin finishing |
